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Product Overview

Tray MAP Machines

Industry-leading Modified Atmosphere Packaging solutions for fresh food with advanced pack format flexibility and 6 sealing technologies.

Max Throughput
120
cycles/min (SF1)
Pack Formats
6
sealing types
Gas Mix Control
Dual
independent channels
Tray Width
Max 250mm
adjustable
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Tray MAP Machine
Standard Format — 1
Standard Format 1
Standard Format 2
Control Panel
360 View
Machine Overview

Features & Applications

Comprehensive capabilities designed for high-throughput retail packaging operations

Standard Features

  • All SS 304, robust structure
  • State of the art control devices
  • Heavy vacuum pump for low O₂ & high efficiency
  • Sensor-based vacuum & gas guarantee
  • Sophisticated tension control for sealing consistency & minimal plastic wastage
  • Quick mould change design

Optional Features & Accessories

  • Skin packing attachment
  • Gas mixer for N₂ and CO₂
  • Gas analyzer for headspace gas check in packed trays
  • Printed film registration sensor (Eye Mark Sensor)
  • Compressor with Air Dryer

Retail Packing Applications

  • Sweets in 250 / 500 / 1000 grams
  • Bakery — bread, cookies, rusk, cakes, nachos
  • Namkeens
  • Poultry and meat
  • Dairy — cheese, paneer cubes
  • Dry fruits — dates, walnuts, cashews

Key Advantages

Sensor-Guaranteed Quality

Every pack is verified by sensors for correct vacuum level and gas composition, eliminating guesswork.

Quick Mould Changeover

Swap tray formats in minutes — no tools required — making it ideal for multi-SKU production lines.

High Throughput

2–3 cycles per minute with multi-tray formats gives you up to 300 Kgs/Hr output on Standard Format 2.

Film Efficiency

Sophisticated tension control minimises plastic wastage and ensures consistent seal integrity.

Available Packaging Modes
Sealing Only
N₂ Flushing
MAP (with Vacuum)
Vacuum Skin Packing
VSP on Cardboard · Vacuum Sealing

Recommended For

Bakery & Confectionery Namkeens & Snacks Dairy Products Poultry & Meat Dry Fruits Sweets & Mithai Cheese & Paneer Ready Meals Fresh Produce Seafood
Pack Format Flexibility

Choose Your Format

Multiple tray sizes and cavity layouts supported across all model ranges. Switch between configurations without tooling changes.

Standard Format — 1 100–150 Kgs/Hr throughput
Tray: 102 × 137 mm
4 Trays
4 × 250g
Tray: 140 × 190 mm
2 Trays
2 × 500g
Tray: 128 × 172 mm
2 Trays (2CP)
Dual compartment
1CP & 3CP also available
Tray: 200 × 310 mm
1 Tray
1 × 1 kg
Tray: 65 × 65 mm
12 Trays
Portion Pack
Cup: 65 mm Dia
12 Cups
Round Portion
Note: All formats above are compatible with Standard Format — 1 models (100–150 Kgs/Hr). Multi-compartment (2CP/3CP) trays available on request.
Standard Format — 2 200–300 Kgs/Hr throughput
Tray: 102 × 137 mm
6 Trays
6 × 250g
Tray: 140 × 190 mm
4 Trays
4 × 500g
Tray: 200 × 310 mm
2 Trays
2 × 1 kg
Note:

Standard Format — 2 models deliver higher throughput (200–300 Kgs/Hr) ideal for larger production runs. All formats support MAP, VSP, and Vacuum Sealing.

Other Formats Custom & Specialised
Cup: 120 mm Dia
4 Cups
Large Round
Tray: 142 × 142 mm
4 Trays
Square Format
Tray: 136 × 182 mm
4 Trays
Oval / Rounded
Cup: 57 × 73 mm
9 Cups
Small Portion
Custom formats available: Contact us with your tray dimensions and cavity requirements — we configure the tooling for your exact format. travac.in · +91 98250 15992
Packaging Types

Six Ways to Seal & Protect

From a simple heat seal to full vacuum skin packaging on cardboard, every technology is available on the same machine platform — with gas and vacuum levels sensor-verified on every cycle.

Sealing Only
Standard heat-seal lid film over tray, no gas flush
No gas
N2 Flushing
(No Vacuum)
Nitrogen gas flushed in without prior vacuum draw
N₂ flush
Vac Gas
MAP
(with Vacuum)
Vacuum draw followed by precise mixed-gas backfill
Vacuum + Gas
Vacuum Skin Packing
Film drapes tightly over product for premium presentation
Skin film
Vacuum Skin Packing
(Cardboard)
VSP with rigid cardboard backing for shelf-ready display
Cardboard + Skin
Vacuum Sealing
Full vacuum without gas backfill — maximum shelf life extension
Full vacuum
Need a customised configuration?
Visit travac.in · call +91 98250 15992 · email sales@travac.in — we'll build it for you.

Frequently Asked Questions

Common questions about Tray MAP Machines

What is Modified Atmosphere Packaging (MAP)?
MAP involves replacing the air inside a sealed tray with a controlled mixture of gases (typically N₂ and CO₂) to extend shelf life, inhibit microbial growth, and preserve the colour, texture, and flavour of food products.
How does the sensor-based guarantee system work?
Sensors continuously monitor the vacuum level and gas composition in each cycle. If any pack falls outside the set parameters, the machine automatically flags or rejects it — ensuring 100% quality assurance without manual checking.
How quickly can mould formats be changed?
TRAVAC's quick-change mould design allows format changeovers in under 15 minutes — no special tools required. This makes it ideal for production lines handling multiple SKUs or tray sizes.
What is the difference between Standard Format 1 and 2?
Standard Format 1 handles 100–150 Kgs/Hr with a single-row configuration, while Standard Format 2 doubles the output to 200–300 Kgs/Hr using a wider, dual-row tray layout. Both run at 2–3 cycles per minute.
Can the machine do skin packing?
Yes — Vacuum Skin Packing (VSP) is available as an optional attachment, including a version for cardboard-backed trays. It creates a tight, skin-like seal that enhances product presentation and extends shelf life further.